Steel Bar Saw Cutting Line

Steel Bar Saw Cutting Line

The 500mm Rebar Saw Cutting Production Line is a high-efficiency solution for large-scale rebar cutting, offering exceptional precision and productivity. Designed for seamless integration with downstream processes, this automated system ensures quick and accurate cutting of steel bars, making it an ideal choice for high-demand construction and manufacturing projects.

Key Features:

• High Efficiency & Precision: Achieves cutting speeds of up to 10mm/min, providing clean and precise cuts with millimeter-level accuracy. Capable of cutting rebar lengths from 2m to 12m, ensuring consistent quality.
• Wide Sawing Width: Maximum incision width of 600mm, with an effective processing width of 450-500mm. This allows simultaneous processing of multiple steel bars, improving overall production capacity.
• Fast and Accurate Material Handling: Steel bar feed speed of 90m/min, with a transmission rate of 0.8-0.9m/s. Ensures rapid, accurate handling of materials, boosting operational efficiency.
• Efficient Storage & Clamping: Dual-level silo storage system for different product specifications. Hydraulic and pneumatic clamping methods ensure secure and firm clamping during operations.
• Integration & Automation: Fully compatible with downstream threading or bending production lines, enabling seamless, automated production with minimal manual intervention.
• User-Friendly Operation & Maintenance: Human-machine interface (HMI) with fault detection and troubleshooting prompts. Sound and light alerts for material changeover prevent downtime, ensuring continuous operation.

Specifications:

Heavy-Duty Rebar Sawing Machine Specifications
Blade & Cutting Specifications
Blade Width	450 mm (17.7 in)
Sawing Height	100 mm (3.9 in)
Sawing Efficiency	1.5–2.5 cuts/minute
Sawing Speed Control	Stepless speed regulation
Material Handling
Rebar Diameter Range	Φ16-Φ50 mm (Φ0.63-Φ1.97 in)
Threading Head Length	2.0-12 m (6.6-39.4 ft)
Rebar Feed Speed	90 m/min (295 ft/min)
Length Tolerance	±3 mm/m (±0.12 in/ft)
Clamping Method	Hydraulic clamping system
Power System
Main Machine Power	4 kW (5.4 HP)
Oil Pump Motor	1.1 kW (1.5 HP)
Cooling Pump Power	60 W
Total Power	45 kW (60.3 HP)
Power Consumption	15 kWh
Physical Specifications
Machine Size (L×W×H)	28,000 × 7,000 × 2,000 mm (1102 × 276 × 79 in)
Total Weight	15 T (33,069 lbs)

Enhanced Production Management:

• Storage and Handling: Bidirectional finished product handling system ensures proper storage of different steel bar lengths, increasing operational efficiency.
• Minimized Downtime: Integrated fault detection system provides alerts for material changeover, preventing production interruptions and improving machine uptime.

The 500mm Rebar Saw Cutting Production Line is a cutting-edge solution for large-scale rebar cutting, combining efficiency, precision, and automation to meet the demands of high-volume steel processing.