Steel Bar Saw Cutting Line

Steel Bar Saw Cutting Line

The 500mm Rebar Saw Cutting Production Line is a high-efficiency solution for large-scale rebar cutting, offering exceptional precision and productivity. Designed for seamless integration with downstream processes, this automated system ensures quick and accurate cutting of steel bars, making it an ideal choice for high-demand construction and manufacturing projects.

Key Features:

High Efficiency & Precision Cutting

• Delivers cutting speeds of up to 10 mm/min, providing clean, accurate cuts with millimeter-level precision.

• Supports rebar lengths from 2 to 12 meters, ensuring flexibility and consistent cutting quality across various sizes.

Wide Sawing Capability

• Boasts a maximum incision width of 600 mm, with an effective processing width of 450–500 mm, allowing simultaneous cutting of multiple bars.

• Significantly increases throughput and reduces cycle times for bulk operations.

Fast & Accurate Material Handling

• Features a steel bar feeding speed of 90 m/min and a transmission speed of 0.8–0.9 m/s, ensuring rapid and precise positioning of materials.

• Boosts operational efficiency while minimizing material handling errors.

Dual-Level Silo Storage & Secure Clamping

• Includes a dual-tier storage silo to accommodate varied product specifications, enabling efficient pre-sorting and feeding.

• Combines hydraulic and pneumatic clamping systems for stable and secure bar fixation during sawing operations.

Seamless Integration & Full Automation

• Designed for full compatibility with downstream CNC threading and bending lines, enabling automated end-to-end rebar processing.

• Minimizes manual intervention and streamlines production flow across multiple stages.

User-Friendly Interface & Low Maintenance

• Equipped with a Human-Machine Interface (HMI) that offers real-time diagnostics, fault alerts, and step-by-step troubleshooting prompts.

• Sound and light indicators ensure operators are notified immediately of material changes or errors, reducing downtime and ensuring continuous operation.

Specifications:

Heavy-Duty Rebar Sawing Machine Specifications
Blade & Cutting Specifications
Blade Width	450 mm (17.7 in)
Sawing Height	100 mm (3.9 in)
Sawing Efficiency	1.5–2.5 cuts/minute
Sawing Speed Control	Stepless speed regulation
Material Handling
Rebar Diameter Range	Φ16-Φ50 mm (Φ0.63-Φ1.97 in)
Threading Head Length	2.0-12 m (6.6-39.4 ft)
Rebar Feed Speed	90 m/min (295 ft/min)
Length Tolerance	±3 mm/m (±0.12 in/ft)
Clamping Method	Hydraulic clamping system
Power System
Main Machine Power	4 kW (5.4 HP)
Oil Pump Motor	1.1 kW (1.5 HP)
Cooling Pump Power	60 W
Total Power	45 kW (60.3 HP)
Power Consumption	15 kWh
Physical Specifications
Machine Size (L×W×H)	28,000 × 7,000 × 2,000 mm (1102 × 276 × 79 in)
Total Weight	15 T (33,069 lbs)

Enhanced Production Management:

• Storage and Handling: Bidirectional finished product handling system ensures proper storage of different steel bar lengths, increasing operational efficiency.
• Minimized Downtime: Integrated fault detection system provides alerts for material changeover, preventing production interruptions and improving machine uptime.

The 500mm Rebar Saw Cutting Production Line is a cutting-edge solution for large-scale rebar cutting, combining efficiency, precision, and automation to meet the demands of high-volume steel processing.